Development and Performance Evaluation of Machine-Type Reciprocating Churner

Document Type : Original Research

Authors

Department of Mechanical Engineering of Biosystems, Faculty of Agriculture University of Jiroft, Iran.

Abstract

One of the old methods of butter production, which is still used in parts of Africa and the West of Asia, is the process of churning in the skin of a goat or deer that is half filled with milk or yogurt and air, which is beaten reciprocating. This type of butter production in the current research is mechanized and is called machine-type reciprocating butter churner (MRBC). This device is composed of chassis, churner, churn carrier, connector or crank, rotating wheel, driving system or power transmission and balance weights. In order to evaluate MRBC, the effect of churning amplitude (40, 60 and 80 cm), churning frequency (50, 61 and 72 cpm) and the churner volume (13.5 and 21.3 liters) on the butter yield was investigated. The results showed that the amplitude, frequency and churner volume had a significant effect on the butter yield at the level of 1%. Regardless of the churner volume, the minimum and maximum butter yield was obtained in the lowest and highest amplitude and frequency, respectively. The present study gives a general overview of the butter yield affected by machine mechanical parameters.

Keywords


Aljaafreh, A. (2011). Butter churning process automating based on acoustic signals. Journal of Computing, 3(5), 38-41.
Aryana, K. J., & Olson, D. W. (2017). A 100-Year Review: Yogurt and other cultured dairy products. Journal of dairy science100(12), 9987-10013.‏ https://doi.org/10.3168/jds.2017-12981
Buldo, P., Kirkensgaard, J. J., & Wiking, L. (2013). Crystallization mechanisms in cream during ripening and initial butter churning. Journal of Dairy Science, 96(11), 6782-6791. https://doi.org/10.3168/jds.2012-6066
Eltayeb, M., & Mahjoub, E. (2003). The development of an improved churner for butter extraction. M. Tech Thesis. Appropriate Technology Department of National Center for Research, Sudan, 24.
Gorde, M. S., Sambhe, R. U., & Paropate, R. V. (2020). Development and Fabrication Pedal Operated Butter Churner for Rural Area. 7(2), 514-518. https://doi.org/10.32628/IJSRSET2072100
Idoui, T., & Karam, N.-E. (2008). Lactic acid bacteria from Jijel’s traditional butter: Isolation, identification and major technological traits. Grasas y Aceites, 59(4), 361-367. https://doi.org/10.3989/gya.2008.v59.i4.530
Kalla, A. M., Sahu, C., Agrawal, A., Bisen, P., Chavhan, B., & Sinha, G. (2016). Development and performance evaluation of frustum cone shaped churn for small scale production of butter. Journal of food science and technology, 53, 2219-2226. https://doi.org/10.1007/s13197-015-2110-y
Kalla, A. M., Sahu, C., Agrawal, A., Sinha, G., Khare, A., Choudhary, K., & Shrivastava, A. (2015). Development and Evaluation of Improved Small Scale Butter Churn. International Journal of Research, 2(3), 54-59.
Khademi, S., & Masomi, A. (2022). Production of Biogas from Dairy Manure and Frying Oil in a Continuous Flow Digestion Equipped with an Automatic Control System. Biomechanism and Bioenergy Research, 1(2), 26-31.  https://doi.org/10.22103/BBR.2022.20451.1021
Lema, T., & Hailu, E. (2024). Development and Performance Evaluation of Electrical Motor Operated Milk Churner. Results of Agricultural Engineering Research 5(4), 641-647. https://doi.org/10.33564/IJEAST.2020.v05i04.102
Palthur, S., Anuradha, C., & Devanna, N. (2014). Development and Evaluation of Cinnamon Flavored Buttermilk. Front. Food Nutr. Res, 1(1), 1-6.
Sağdıç, O., Dönmez, M., & Demirci, M. (2004). Comparison of characteristics and fatty acid profiles of traditional Turkish yayik butters produced from goats', ewes' or cows' milk. Food Control, 15(6), 485-490. https://doi.org/10.1016/j.foodcont.2003.07.003
Shimada, T., Funahashi, H., Konishi, M., Tada, K., Kanno, T., & Horiuchi, J.-i. (2013). Modeling of Churning Machine Control by Experienced Operators in Industrial Butter Production Using an Artificial Neural Network. Journal of Chemical Engineering of Japan, 46(8), 541-545. https://doi.org/10.1252/jcej.13we042
Siddique, F., Khan, K. S., Ahmad, A., Ahmed, A., Gulfraz, M., & Wattoo, F. H. (2011). Development and optimization of sweet cream butter from buffaloes at cottage scale. African Journal of Biotechnology, 10(75), 17265-17274. https://doi.org/10.5897/AJB11.2049
Stana, I., Tudor, P., Ciric, A., Begea, M., Voicu, G., & Stefan, V. (2023). Research on the Process of Obtaining Butter in Laboratory Conditions. INMATEH-Agricultural Engineering, 71(3), 681-689. https://doi.org/10.35633/inmateh-71-59
Sun, J.-F., Kitamura, Y., & Satake, T. (2008). Application of Stirling cooler to food processing: Feasibility study on butter churning. Journal of food engineering, 84(1), 21-27. https://doi.org/10.1016/j.jfoodeng.2007.04.020
Sun, J., Zhao CongZhi, Z. C., Mu JianLou, M. J., Jia HuiYong, J. H., Shi ZhiXing, S. Z., & Wang Jie, W. J. (2013). Tentative application of Stirling cooler technology in butter churning process. European Food Research and Technology, 237(2), 223-238. https://doi.org/10.1007/s00217-013-1983-0
Tsedey, A., Bereket, Z., & Genene, T. (2018). Implications of Introducing Improved Butter Churner on Churning Time and Butter Making Efficiency. Research & Reviews: Journal of Food and Dairy Technology, 6(2), 1-7.